Ampoule Filling And Sealing Machine

1.Basic Introduction

Ampoule filling and sealing machine is suitable for filling, sealing and sealing the ampoule bottle filling liquid in the pharmaceutical and chemical industries. The piston metering pump is used for quantitative filling, and the filling can be automatically stopped when there is a shortage of bottles. Gas, liquefied natural gas and liquefied petroleum gas can be used. This machine has a complete range of machines, compact structure, stable and reliable operation, convenient adjustment and operation, and complete functions.

The machine works without noise, has fast melting and sealing speed, is convenient for preparation and storage, and the whole machine is simple.

Feature

Ø Ampoule neck centering during gas flushing and filling operations

Ø Possibility of nitrogen gas flushing before, during and after filling

Ø Fully accessible

Ø Machine equipped with pre-heating station

Ø Minimum change over time

Ø Little maintenance & easy cleaning

Ø No Ampoule – No Filling system

2.Product Application

SM-J39 2 Needles Ampoule Filling and Sealing Machine

Technical Parameter

SM-J40 4 Needles Ampoule Filling and Sealing Machine

Technical Parameter

SM-J41 6 Needles Ampoule Filling and Sealing Machine

Technical Parameter

Ampoule feeding port: During the reproduction process, when the specifications are exchanged, the feeding port needs to be slightly adjusted

Transmission tooth plate: transfer ampoules, when the ampoule specifications are interchanged, the upper tooth plate needs to be adjusted slightly, otherwise it will affect the transmission of ampoules

Catheters and Catheters: Liquids are delivered through catheters through which fluids are introduced into ampoules

Fire head and wire drawing pliers: The machine is equipped with two sets of fire heads, one is preheating head, the other is drawing burner. After two heating times, the wire drawing pliers quickly drop to the lowest position to melt the neck of the ampoule, and then rise to complete the wire drawing.

SM-J42 8 Needles Ampoule Filling and Sealing Machine

Technical Parameter

3. Why choose us:

1)Strong technical team&skillful workers with over 25 years

Technical team is made up with 8 engineers(with rich experience in both electrical industrial and glassware machinery).With this solid support,we have combined traditional glass technology with pupated automation,which brings up the efficiency and automation of this industry significantly.

With the strong tech support,we can customize machines to satisfy different demands of different customers.

2)Comprehensive multiple Quality Control system

Strict quality control system is applied from the beginning of raw material purchase all the way throughout processing,manufacturing and individual section till general machine testing and loaded machine testing.

Metal material purchased are all up to GB standard.Motors and electronic parts applied are all famous brands. Every components can be traced back to the source to ensure your safety during use.

Testing are carried out and well recorded for each of the parts.

Online live video inspection or testing can be arranged if you can not be at the site,or,our QC team will provide you with product debugging videos.

Packing is only done when you are happy with the testing and commissioning ,the packaging case is made with seaworthy plywood or metal(when needed)

Container loading in our factory is all done by ourselves,or if loading is carried out at seaport,delivery to the seaport is done by our own driver to ensure the safety or possible shocking or bumping of your machines.

Clear loading photos and videos are provided as if you are at the site

3)Best balance between quality and price

Different from other products,machine is investment item,it should be designed for long lifetime,it should be able to protect the operators,both two points are of key important!Our QC system is built up based on the above idea.

We can not promise our price is the least or lowest in the market,since we have experienced customers coming to us requesting help to modify or to improve the machines bought from elsewhere at very low price.

Some of the machines could have worked only few months,some can only have produced unqualified products,which causes great wastage of both machine and their material and ruins their reputations,but their common issue is resulted from the seeking of the lowest price.

With the idea that "Quality is the life of our factory" in mind,quality becomes the 1^st priority of all our machines.

We might give up or miss some business opportunities,esp,when customer is seeking for cheapest prices,but sacrificing quality to meet price is never our way of business!

4)Transportation:

Shipping advantages:

Location advantages helps us to give your timely delivery,we are only 100km from Shanghai----the largest port in China, with accumulated sufficient shipping resources, no matter where you are, we can ship to you very conveniently,either by sea, air, land or even rail.

Packaging advantages:

Machines are all wrapped with bubble film and safely,tightly packed into exporting seaworthy standard wood cases,and other smaller accessories or items are normally packaged in a separate small wood cases to prevent the parts from colliding with each other and causing surface scratches;

Each package is clearly marked with its name, item number, color, quantity, weight and packaging size,barcaroles can also be attached when specially needed.

Transportation plan:

We use only container type truck for inland transportation to make sure its security and rain-proof and moisture-proof.

Either air or sea freight are available for choice.

5)Excellent after-sales service:

Remote after-sale service is always available by either phone call,message or any other means including live video 7dayX24hours. Swift response time (5 minutes) is clearly marked in every member of our after-sale service team.Response time is only 5 minutes, trouble-shot solution must be provided within half an hour,

After sale team is made up with engineers and well-experience staff,the person in charge of your machine is already appointed before your machine is packed,so he/she is quite familiar the machine that you are buying.

Assessment on after-sale service quality system is setup to monitor and supervise the working of each member of our after-sale team,you shall also be invited to give a score of his/her service,this score is the important index to evaluate their working.

Installation and debugging services

Layout drawing can be provided on your demand,which makes your installation more easy and convenient.Instruction on your installation, commissioning, startup and operation are carried out on line by live video if it is not an on-site service.

All software and hardware are to be tested before your commissioning to make sure that transportation does not effect them.

Free online technical training is also provided for free.

Customer visiting/reaching,another rule of our after-sale service is customer reaching(remote) every two weeks even if no machine trouble report

6)Efficient teamwork:

Our company team has a clear division.Platform maintenance,manufacturing,QC and packaging and transportation,After sale service---- Each team is independent but cooperates with each other closely, we communicate, supervise and urge each other efficiently. Everyone is a part of the whole chain to ensure you enjoy your purchase and well-rewarded.

7) Simple and flexible payment method&currency

T/T, LC, credit card and any other payment methods are all acceptable.

In order to make it more convenient for customers,we have global collection account in China, HongKong, USA and Singapore,supporting USD,EUR,CNY and other currencies, SGD, etc.

4.FAQ

Q: How to contact us?

We are available 24hourX7days by following:

either by Email,Wechat, Whatsapp,Telephone

In many places on our website:

Visit our website, you can see the contact information of our sales team, such as the "Contact Us" button in the top navigation bar, or the "Contact Us" information in the left sidebar, you can also Click the "Online Services" button on the right side of the website or click on the Customer Service Specialist icon in the lower right corner of the page to access our online services.

Ø In addition, if you have browsed our products and decided to buy a certain product, there is a bright blue "Send Inquiry" button on the right side of the main picture, click to leave a message online and leave your contact information, such as electronic Email address, WeChat, Whatsapp, etc. Our sales staff will reply you within 24 hours.

Q: What is your process for ordering machines from us?

●Step 1: You issue a formal formal purchase order (PO) to us. Usually, before you decide which machine to buy, we have had a lot of discussions about the product details, OEM or custom requirements, delivery time or shipping method, so when you decide to place an initial order , please send us the official PO, it will be better if you can attach the detailed requirements we talked about before as production reference.

● Step 2: We will check your PO and check the manufacturing plan with our production team, once all information is confirmed, we will send you a Proforma Invoice (PI) against your PO to confirm your order, then Please sign or stamp the PI to confirm the information with us.

● Step 3: You pay our mutually agreed deposit via PO&PI, then we will arrange the production of the machine for you

● Step 4: Before the official production, we will confirm the OEM information with you, such as packaging design, logo location, instruction manual, if necessary, even the pre-production sample, when you confirm, we will start the official manufacturing machine

● Step 5: One or two weeks before the preparation date, we will update the production of your goods for your approval. There are also date inspection items and shipping arrangements.

● Step 6: Once you agree to ship, we will book the ship and date for you. You can use your own freight forwarder, or if you don't have one we will arrange for you, don't worry. At the same time, you arrange balance payment according to our agreed payment term on PO&PI.

● Step 7: After receiving your balance payment, we will load all the whiteboards of your bulk order from our factory into the container arranged by the freight forwarder and update you with all the loading images of your shipment.

● Step 8: The relevant documents for customs clearance will be issued about 7-15 days after the ship sails, and we will send all the documents to you as soon as possible so that you can prepare for the arrival of the goods.

● Step9: After you receive the goods, we will provide 24-hour after-sales service, if you have any questions, please feel free to contact us.

Q: How to pay us after ordering from us?

● We accept T/T, LC, credit card and other payment methods at your convenience. But by far, the payment method that customers use the most with us will be T/T, which is faster and safer.

● In order to make it more convenient for customers, we have opened a global collection account in Hong Kong, supporting USD,EUR,CNY and other currencies, SGD, etc. If you are a customer in these regions or would like to save your bank charges and improve your remittance efficiency, please contact our sales staff for details.

Q: What is the lead time ?

● since we don't keep stock,so all our machines are ordered to fabricate,so,if it is a normal model without too much customrization,it normally takes around 40days,

● If it is a complicated modification,it migth take around 50-60days.

Q: What is the packaging?

● Machines are mostly packing in seaworthy wooden cases. Bubble film is applied to wrap up the machine before package is made,Accessories and wearing items(if any) shall be packed in smaller boxes inside the wood case.

● In case,inner packages are applied,each individually package shall be taken good care of to prevent it from colliding with others and causing surface scratches; all products are packed in standard composite board wooden boxes, and then sealed with nails.

● There is a product identification card on the front of the product outer packaging carton, indicating the product name, item number, color, quantity, weight and packaging size. Bar codes can also be attached according to the special requirements of customers. To facilitate customer inspection and delivery.

Q: How to do deliver to you?

●  Sea freight is normally considered as the most economic and efficient,while air freight save you much much,Rail transporation is also available for some inland special countries or regions.

● When the goods arrive at your seaport, you need to arrange customs clearance and trucks to deliver them to your warehouse. All of these can be assigned to your freight forwarder, and it is not complicated.

● At that time, we are also ready to assist you on time of shipping space booking,custom declaring and etc.

Q:How to adjust the feed hopper?:

● In the production process, when the 5 or 10 ml specifications are exchanged, the feed hopper needs to be adjusted slightly, and it can be used in general, but the related parts need to be adjusted slightly. First, adjust the shutter so that the ampoule is turning.Can pass on the plate.

● "E" is one piece of adjusting gauge, and "F" is one piece of adjusting rod. Its function is to separate one ampoule continuously sent by the bottle feeding turntable, so as to facilitate the rotation of the toothed plate to transport the ampoule.

Ø When the style is changed, the adjustment lever should be adjusted as follows:

● When the ampoule is sent from the feeding carousel to the positioning tooth plate, the bottle body of the ampoule should just touch the adjustment gauge installed on the lower positioning tooth plate, and the bottle neck of the ampoule should just touch the adjustment gauge installed on the lower positioning tooth plate.

● The adjusting rod of the upper positioning tooth plate The adjusting rod moves up and down on the fixed tooth plate. Down at 5cc and up at 10cc. "F" adjustment lever, adjust until the bottle neck does not fall down, and smoothly. By adjusting the lever "E" to adjust to the side conveying ampoule, it can operate normally.

Q:How to adjust the transmission gear plate?:

When the ampoule specifications are interchanged, the A, B, D three-tooth plates must be adjusted, otherwise it will affect the movement of the ampoule.

● Turn the crank handle so that the bottle feeding turntable sends out an empty ampoule, and check whether there is friction between the empty ampoule and A and the two fixed tooth plates and the gap is too large. Just adjust the A and D tooth plates.

● Contact with the ampoule, continue to turn the handle so that the ampoule rests on the tooth stop, and then observe whether the ampoule and the fixed tooth plate D are at 90°, then adjust the height of the fixed tooth plate A so that the ampoule neck. Size of exposed tooth surface: a=12~15mm

● Continue to turn the handle to check whether the two rotating tooth plates B and C can move the ampoule at the same time. If there is an error, adjust the height of the B rotating tooth plate to achieve this purpose.

Q:How to adjust the needle group of the ampoule wire drawing and filling machine?

The function of the needle set is to deliver the liquid medicine from the pump to each ampoule in time. Therefore, the needle must enter the ampoule at the right time, and must not rub the ampoule mouth.

Ø To achieve this, you can adjust as follows:

● Use the crank handle to turn the main shaft, and the timing of the needle head of the needle holder to move up and down should be: when the ampoule is just placed on the gear of pouring liquid medicine, the needle should start to be inserted into the mouth of the ampoule.

● After filling, the needle should be completely withdrawn to the outside of the ampoule before the ampoule is moved. It is found that the up and down movements of the needle are not accurate enough. At that time, you can loosen the fixing screw of the side cam and turn it forward or backward.Turn the side cam so that its action suits the above requirements.

Ø In order to prevent the needle from rubbing with the mouth of the ampoule when it enters the main ampoule, the needle adjustment sheet can be used to adjust, so that the needle is aligned with the center line of the ampoule. The adjustment steps are as follows:

● First, use the crank handle to rotate the main shaft, so that the needle holder E drives the needle A to move to the lowermost position, then take an empty ampoule, put it on the gear tooth of the perfusion solution, and then loosen the needle adjustment piece. Set screw C to move tab B so that needle A is aligned with the center of the ampoule so that the needle does not hit the wall of the mouth when entering the ampoule.

● Then loosen the fixing screw D of the needle holder, so that the tip of the needle A stays at the bell mouth of the ampoule during perfusion, so that when the medicine flows out, it can flow down along the wall of the ampoule.

● Adjust the F miniature bearing to make the gap between the two sides of the needle holder G suitable, so that it can slide up and down freely, and the needle holder E has no loosening phenomenon, so that the needle A will always run in the center state. After the above adjustment, you must use the crank handle to turn a few more turns to check the working condition of this part, but it must be noted that whenever any set screw is moved, it must be tightened after adjustment. Otherwise, it will affect the normal operation of the machine.

Q:How to adjust the liquid device of the ampoule wire drawing filling and sealing machine

There are two ways to adjust the size of the liquid medicine device:

Ø Use the pull rod 1 to adjust the device:

Loosen the fixing screw of the pull rod 1, move the pull rod to the A direction to increase the loading capacity, and move the pull rod to the B direction to reduce the loading capacity. When using the lever 1 to adjust the loading capacity, the loading capacity changes greatly.

Ø Use the adjusting nut 2 to adjust the loading:

Loosen the adjusting nut 2, move it to the C direction, the filling volume will increase, and move it to the D direction, the filling volume will decrease. When using the adjusting nut 2 to adjust the filling amount, the change in the filling amount is small. When the glass pump is installed. In fact, it is necessary to prevent the inner cylinder of the glass pump from moving too far and piercing the outer cylinder. Therefore, when installing the pump, do not install the entire pump too close, that is, the bottom of the glass pump should be leave clearance, and its height is not less than 15 mm.

Q:How to adjust the gas head?

The gas used for the sealing of this wire drawing filling and sealing machine is gas plus oxygen or gasified gasoline plus air. When sealing, it is only necessary to mix the gas and oxygen in the mixed gas, and then the combustion can be carried out.

For gasified gasoline as the gas for sealing, the gasified gasoline head and pressure-stabilizing device must be replaced, and a set of gasified gasoline generator must be provided.

Whether the wire drawing seal is smooth and tight is related to the size of the flame, the position of the gas head and whether the ampoule rotates evenly. In order to make the ampoule seal tightly, it is necessary to:

Ø ⑴ Gas and oxygen flame size adjustment:

The gas burner frame is attached to the fixed column, which can be adjusted and fixed up and down, front and rear, and the gas and oxygen in the gas storage tank are adjusted and controlled by two sets of needles respectively, and the size of the burner is sent to the mixer.

After fully mixing with each other, one group enters the burner a (preheating burner), and the other group enters the burner b (drawing burner).

(2) The position of the flame head and the ampoule is about 12 mm. It is suitable to preheat the flame head a (1, 2), adjust the bottle neck of the ampoule to be reddish, and then lightly draw the flame head b (3, 4) to melt and then wire drawing.

Sealing, wire drawing sealing is good or bad, the adjustment of the device and the adjustment of the flame head are related, and it must be carefully adjusted to a certain flame in order to operate normally. During operation, always pay attention to the change of the flame head.

Ø Gasified gasoline and air flame size adjustment:

● The gas burner frame is installed on the fixed column, which can be adjusted and fixed up and down, front and rear. The gas storage tank is mixed with gasified gasoline, and after a certain ratio of air is mixed, it is adjusted and adjusted by two groups of needles. Control the size of its water head, send a group of burners a to preheat the burners, and the other group into the burner b brushed burners,

● The position of the flame head and the ampoule should be about 28 mm, as shown in Figure 9. Preheat the burner a (1, 2, 3) to adjust to the reddish neck of the word pot, and then melt it through the wire drawing burner b (4, 5).

● During the process, wire drawing and sealing, if there is a difference in the flame head, you can adjust c slightly to make corrections. The quality of the wire drawing is related to the adjustment of the device and the adjustment of the fire decoration.

● During normal operation, always pay attention to the change of oil content, and adjust the ratio of the voltage stabilizer at any time. (It is required to remove the filter used in the gasification gasoline pressurizer, and the bottle drain the oil often). If the amount is high in the past few days, the corresponding air should be added to ensure that the flame temperature is normal.

Ø Adjustment of gas or oxygen burner transmission device:

● Working principle: The transmission device and transmission of the gas and oxygen burners are transmitted from the cam 6 to the lever 7, which is lifted up by the adjusting screw 4, and then transferred to the jacking rod 3. Head 1, for clearance movement.

● Adjustment method: all positioning time coordination, need to adjust the cam 6, the lifting distance of the up and down is adjusted by the screw 4, fixed positioning, only need to adjust the pressure rod 5, you can get the required coordination. The action needs to be finely adjusted until there are no bubbles, dragging threads and other phenomena, that is, it can cooperate with normal operation.

Ø Adjustment of the ampoule spinner plate:

● When the ampoule is sealed, in order to make the glass at the sealing place of the ampoule to be heated on all sides, the ampoule must be rotated smoothly. so that the center of the parietal leaf surface is aligned with the vertical line of the ampoule.

Q:How to adjust the automatic stop irrigation device of the ampoule wire drawing filling and sealing machine?:

The function of the automatic anti-irrigation device is to prevent the machine from being used in another ampoule or ampoule during the production process, but the machine is still running, and the potion is not poured out, so as to avoid contamination of the machine and prevent waves.

The working principle and adjustment method are as follows:

Ø Working principle:

● When the toothed plate is rotated to move the ampoule to the potion filling station, the convex surface of the cam leaves the connecting rod along the cam surface and gradually descends, so that the pressing seat moves down with the pressing force of the torsion spring until the ampoule is pressed.

● At this time, since the contacts have been kept a certain distance by the micro switch gap, the coil power supply is disconnected, the ejector rod is pulled to the right by the force of the spring, and the ejector rod is bolted, then the iron suction ejector rod will bring the movable mandrel sleeve moves down together to make the off-duty pump work and achieve the purpose of filling. If the potion is filled and the press is missing, press the bolt and press the block, relying on the force of the torsion spring, continue to move down until the contact with the micro switch, at this time, the coil power supply is turned on, and a magnetic force is generated, and the ejector rod is pulled to the left, and the iron suction ejector rod sleeve does not move, so that the glass pump does not work and achieves the purpose of automatically stopping the irrigation.

Ø Adjustment method:

● When the ampoule specifications are interchanged, the anti-irrigation device is affected by the diameter of the ampoule. For this reason, the adjustment screw on the pressure bottle bolt can be lengthened and shortened to adjust the gap between the contact and the wire pressure plate.

● In order to ensure the function of the irrigation device, the gap is 1.5~2 mm.

● Note: Since the electromagnetic suction ring only allows discontinuous operation, if there is no ampoule in the empty car test, the electromagnetic suction power switch K2 must be disconnected. Otherwise, the electromagnetic attraction is in continuous. In the electrical state, the coil is burned out.

Q:How to adjust the wire drawing pliers group of the ampoule wire drawing filling and sealing machine?:

The function of the wire drawing pliers is to make the ampoules that have been filled with the syrup, after preheating, carry out the process of drawing and sealing. Therefore, the time of the upper and lower positions of the wire drawing pliers is properly adjusted, which plays a considerable role in the wire drawing sealing.

In order to achieve this purpose, it can be adjusted according to the following steps:

Ø The working principle of the ampoule wire drawing filling and sealing machine:

● Driven by the main shaft and driven by the worm and worm gear to the cam on the side of the wire drawing pliers, the wire drawing pliers also move up and down linearly.

● When the wire drawing pliers are moved down to the lowest point, the wire drawing pliers are quickly closed, the melting ampoule bottle is clamped, and the wire drawing process is formed by quickly rising to a certain height and stopping. Drawing pliers at the highest point. When they are set, the wire drawing pliers move through the pressure adjustment rod, pressure release and pliers, the pressure adjustment rod through the fine pulling shaft position, release, action, the fine pulling shaft passes through the wire rope, and the wire rope passes through the action of the connecting rod and the cam to connect. Continue to close, release, and fold the glass head on the pliers for two times. The side cam will open the pliers to the lower shaft, and lift or lower with the wire drawing pliers to complete the required action. In this way, the actions cooperate and coordinate to complete the pulling.

Ø Adjustment method:

● If the adjustment position of the side cam is appropriate, it will directly affect the positioning of the wire drawing pliers and the melting time of the ampoule during wire drawing.

● After the set screw is loosened, adjust the side cam to the lowest position of the wire drawing pliers. At this time, the crankshaft position is to transport the ampoule to the bottle rack, and then continue to rotate counterclockwise about 45º, and adjust the wire rope protrusion at the same time.

● The position of the wheel is that the wire drawing pliers are in the closed pliers state. At this time, the position is more suitable. Then, through adjustment, the position of the pressure adjusting rod, the position of the fine drawing shaft and the position of the wire rope, repeat each other with the side cam and the wire rope convex.

● Wheels, carefully adjusted to the best state of drawing, you can run continuously. Notice! At this time, all fasteners should be fastened, otherwise they will be displaced and the satisfactory effect will not be obtained.

Q:How to adjust the presser foot of the ampoule wire drawing and filling machine?:

Ø Working principle:

● The crankshaft drives the cam A to the cam bearing, drives the support frame, and lifts all the presser feet upward. At this time, the ampoule bottle is moved by the tooth pole and the bottle is transported by one grid. After the ampoule bottle is moved, all the presser foot down (using the torsion spring) to press the bottle body of the ampoule to achieve the purpose of pressing and turning the bottle.

Ø Adjustment method:

● Adjust the cam A so that when the tooth plate is moved up and close to the body, the presser foot also leaves the ampoule body at the same time.

● Adjust the torsion spring until it is tight and loose, and check the coordinated action with each station, and check whether the contact of the micro switch is in good condition, and fasten the cam A with bolts, and the wire drawing presser (B) needs to be tightened. Rotates 8º with miniature bearings.

● Note: For example, in the case of double-needle filling and sealing machine, add one air presser, one air presser, one air presser (ie, 6 presser feet), and one more wire drawing presser foot B (that is, 4 presser feet).

5.Company introduction

Nan-tong Sea Melody Industrial Co., LTD has gone through a full 20 years since its establishment in 2002. During this period, our company continued to carry out technological innovation, mastered a number of core technologies, and adopted a strict quality control system to control product quality. At present, Nan-tong Sea Melody Industrial Co., Ltd: Search for glass tube processing machine, glass tube cutting machine, oven printing machine, glass teapot making machine and auxiliary equipment suppliers & exporters in China. With reliable technology and our sincere attitude, honest service, we have machines in over 35 countries and regions, like that in the USA, UK, Australia, Saudi Arabia, India, Pakistan, Vietnam, Egypt, Iran and other countries .We warmly welcome friends from all over the world.

Ø Company History:

2002: Nantong Sea Melody Industrial Co., LTD was established, mainly engaged in foam blowing machines, glass printing machines, glass tube cutting machines and other equipment.

2005: An independent R&D center was established in Nan-tong, and the product design and R&D level of the enterprise was further improved.

2006: Our company's annual sales soared, and the annual turnover exceeded 10 million yuan.

2007: Our company achieved leapfrog development, the production scale was further improved, and most of our company's products were produced independently.

2012: In order to meet the needs of our company's rapid development, a branch was established to lay the foundation for better business development.

2014: Our company established a technological innovation strategy and made heavy investment in product research and development. In the following two years, it has developed a number of equipment that are at the advanced level in the industry.

2018: Exported to more than 50 countries overseas, and overseas business was further expanded with volume of over 6million USD

2022: Our construction of the new plant will start. After completion, our company's production capacity will increase in an all-round way, and it will usher in a new stage of development!

Ø Corporate Framework

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