Filling Line

This production line consists of three machines as long as it is used for cleaning, drying and filling of ampoules. If you need distilled water equipment and ampoule packaging equipment, you can consult
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Description

SM-J83 Ampoule Washing Drying Filling Sealing Line

1.Vertical Ultrasonic Bottle Washing Machine

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Use and Introduction:

Vertical ultrasonic cleaning machine is a new type of product successfully developed by our company after years of hard work, digesting and absorbing foreign technology and combining with my country's national conditions. The product has advanced technology, simple structure, stable operation, reliable operation, low noise, easy operation and easy cleaning. It is suitable for cleaning control bottles or molded antibiotic bottles in pharmaceutical factories, and can also be used for cleaning injection ampoules or oral liquid bottles.

According to customer needs, optional:

◆Siemens, Schneider, Mitsubishi, Delta and other brand control systems;

◆On-line detection, alarm, recording and printing systems for water, air pressure, water temperature and ultrasonic intensity, dust particles, and wind speed.

Features:

◆This machine is a vertical drum structure, which adopts the method of turning over the manipulator and the reciprocating tracking of the nozzle. Using ultrasonic cleaning and water-air alternate jet flushing, it can automatically complete the whole process of bottle feeding, ultrasonic cleaning, external washing, internal washing, and bottle discharging. The overall transmission process simulates the principle of external meshing of gears. The machine has low bottle breaking rate, wide versatility and stable operation. Since water and pipelines are not cross-contaminated, it fully meets the requirements of GMP.

◆The bottle feeding adopts a two-stage mesh belt structure to ensure that the bottle has enough thrust in the water, so that the screw is not short of bottles.

◆There is a buffer device at the bottle feeding position of the screw to ensure that the bottle is not broken and the screw is not worn. The screw is made of non-toxic and pollution-free polyoxymethylene material, and the central shaft is reinforced with stainless steel to ensure that the screw is not deformed.

◆Equipped with anti-shake device of needle head, which can improve the accuracy of spray needle entering the bottle and reduce the phenomenon of breakage.

◆The manipulator extension rod and the large plate are equipped with an oil leakage prevention mechanism to ensure that the lubricating oil does not contaminate the water tank

Parameter

Applicable Specifications

1-2/2-5/5-10ML GB Ampoule  

Stable Production

200-300 pcs/min (2ml)

Damage Rate

≤0.2%

Cleaning Quality

No foreign matter such as white block, color block, fiber and glass debris

Bottle Clamping Error Rate

≤0.05%

Bottle Count Error

≤0.01%

Residual Water

0.1g (weighing by drying method)

Water Consumption

0.9~1m3/h (0.2-0.3Mpa)

Electric Capacity

17.6KW 380V

 Dimension

2245×2204×1365MM

Air Consumption

65~75m3/h (0.25-0.35Mpa)

Machine weight

2500Kgs

  

  1. Tunnel Hot Air Circulation Sterilization Oven

2022091415035308435aae8e37498184bc74d85e52dee0

Use and Introduction:

This machine is an overall tunnel structure, which is divided into three parts: preheating area, high temperature sterilization area and cooling area. It is suitable for drying and sterilizing ampoules, antibiotic bottles, oral liquid bottles, and also for drying and sterilizing other medicinal glass bottles. The machine adopts the advanced PLC man-machine interface control system, which is controlled by the man-machine interface, in addition to monitoring the working condition of the machine and ensuring the production process requirements. It can also implement joint control of working conditions with cleaning equipment and potting equipment, and display the cause, location and simple troubleshooting methods. And can also automatically record temperature and curve.

According to customer needs, optional:

◆Siemens, Schneider, Mitsubishi, Delta and other brand monitoring systems;

◆On-line detection, alarm, recording and printing system for dust particles.

Features;

◆It is equipped with a self-ignition device in the high temperature section to prevent power failure, and there is no fire hazard.

◆Preset process parameters such as heating and operation

◆Parameter status display, automatic print record

◆Circulating air flow can be adjusted to ensure uniform temperature in the box

◆There are temperature measuring points inside the box and at the mouth of the box

◆Equipped with high-efficiency filter DOP detection port

◆The whole machine is designed according to GMP requirements

Parameter

Applicable Specifications

2-20ml ampoules

Effective Width of Conveyor Belt

600mm

Sterilization Temperature

≥300℃ adjustable

FH Value

>1365

Sterilization Time

≥5min

Temperature Probe Accuracy

≤±2℃

Sterilization Temperature Distribution of No-load Sterilization Section

≤±5℃

Sterilization Temperature Distribution of Fully Loaded Sterilization Section

≤±8℃

Baking out the Bottle Mouth Temperature

≤ room temperature+15℃

Exhaust Air Volume

3500 m3/h

Electric Capacity

71kw including electric heating 60kw

Dimension

4800×1460×2440MM

Machine Weight

3500Kgs

3.Twelve Needles Ampoule Wire Drawing Filling Machine

20220914150404849991952a1a4353876f7c0e69447ab3

Use and Introduction:

This machine is suitable for automatic and precise filling and wire drawing sealing of small-volume injection ampoules in the pharmaceutical industry. It can automatically complete the program control of separation bottle feeding, pre-nitrogen filling, filling, post-nitrogen charging, preheating, wire drawing and sealing. It adopts advanced intelligent electronic control technology and simple and intuitive human-machine interface, realizes the mechatronic design, and achieves advanced technology. The design goal of the perfect combination of pharmaceutical machinery technology and pharmaceutical aseptic production technology conforms to the requirements of the current national pharmaceutical production quality management standard (GMP).

This machine can be used alone, or can be combined with the ampoule ultrasonic cleaning machine, 4800 type tunnel type hot air circulation sterilization oven and other equipment produced by our company to form a high-speed ampoule washing, drying, filling and sealing linkage unit to realize the automation of water needle production.

Parameter

Filling Needle

12 needles

Applicable Specifications

1-2/2-5/5-10ml GB ampoules

Yield

200-300 pcs/hour

Damage Rate

≤0.1%

Filling Accuracy

≤±2.5%

No Ampoule Stop Filling Rate

100%

Filling and Sealing Pass Rate ≥99.9%

≥99.9%

Sealed Gas

liquefied gas + oxygen. Natural gas. Hydroxide gas

Oxygen Consumption

0.2-0.3Mpa, 1.2-1.5 m3 /h

Liquefied Gas Consumption

0.2-0.3Mpa, 1.5-2.5 m3/h

Power

380V/50HZ, 2kw

Dimension

2500×1500×1000MM

Machine Weight

1000Kgs

 

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