Glass Printing Machine

SM-J35 Ampoule Printing Machine

Automatic printing machine is suitable for ampoules, vials, glass straws and so on. Silicon carbon rod or heating wire are applied to heat up quickly. Frequency controller is used to adjust the speed. Within 25 minutes, the oven temperature can reach over 600 degrees or more. The temperature is accurate to within 1 degree. Oven top can be opened easily by just a button-push. Also it is easy for maintenance and parts replacement.

SM-J34 Single Head Glass Printing Machine

Tech Parameter

SM-J35 Double Head Glass Printing Machine

Product Introduction

The glass printing machine is developed by our technicians on the basis of the original SM-J34 Single Head Glass Printing Machine. The machine was changed from the original single printing to double printing to improve the output per unit time. The oven adopts U-shaped single chain to convey the bottle to ensure the stability of the bottle in the oven

Tech Parameter

Product Application

A. Ampoules

B. Vials

C. Customized products

Features

● The machine adopts high-precision positioning screen printing, the bottle is horizontal on the side of the printer, two net plate back swing can print four bottles at a time, so the efficiency is high, exquisite printing, good consistency.

● The electric heating furnace adopts the automatic temperature control system. When the temperature reaches the upper limit of the set value, the heating automatically cuts off. When the temperature is lower than the lower limit of the set value, the temperature of the heater automatically turns on the power furnace rises.

● The color glaze of ampoule seal, and the color is determined by the user (black, white, red, blue and green).

Main Composition Principle

The machine is composed of printing press (including automatic bottle drop device, ampoule transmission device, screen printing device), electric heating furnace and inspection and packaging platform.

The mechanical action of the machine can ensure the stability and synchronization of printing the ampoule, after fine adjusting each mechanism, can automatically drop the bottle (ampoule), transmission of print, automatically into the oven.

● Bottle-dropping device

The mechanism consists of white bottle bucket, slot wheel, degree wheel and crank link mechanism, its function is: the movement of the crank mechanism by the claw drives the degree wheel, making the groove wheel turn over a station, causing the ampoule in the bucket to fall into the V-type groove of the transmission chain in the transmission mechanism in a movement cycle.

● Transmission bottle installation device is to drive the transmission chain movement during the slot wheel mechanism cycle movement, so as to realize the seal bottle transmission.

● Screen printing device

The mechanism white screen plate fixing frame, bottle mechanism, knife mechanism, printing scraper head, etc.Its function is to transfer the ampoule to the screen board, the bottle holder mechanism holds the ampoule in turn, and the printing scraper head falls down for the printing. After an ampoule is printed, the printing scraper head is raised, and the bottle holder mechanism replaces the printed ampoule into the V-shaped groove of the transmission chain.

● Electric heating furnace device

The device is composed of stove, oven, electric heater, temperature controlled

Thermonuclear, transmission chain, etc. It will be the printed ampulle (temperature in 500~600℃) transmission chain to transfer the sintered ampulle to the inspection packaging platform.

● Inspection and packaging platform It is composed of rack, stainless steel panel, the ampoule to cool it, and then, manual inspection and packaging.

Why Choose Us

1) Strong technical team&skillful workers with over 25 years

● Technical team is made up with 8 engineers(with rich experience in both electrical industrial and glassware machinery).With this solid support,we have combined traditional glass technology with pupated automation,which brings up the efficiency and automation of this industry significantly.

● With the strong tech support,we can customize machines to satisfy different demands of different customers.

2) Comprehensive multiple Quality Control system

Strict quality control system is applied from the beginning of raw material purchase all the way throughout processing, manufacturing and individual section till general machine testing and loaded machine testing.

● Metal material purchased are all up to GB standard. Motors and electronic parts applied are all famous brands. Every components can be traced back to the source to ensure your safety during use.

● Testing are carried out and well recorded for each of the parts.

● Online live video inspection or testing can be arranged if you can not be at the site, or, our QC team will provide you with product debugging videos.

● Packing is only done when you are happy with the testing and commissioning, the packaging case is made with seaworthy plywood or metal (when needed).

● Container loading in our factory is all done by ourselves, or if loading is carried out at seaport, delivery to the seaport is done by our own driver to ensure the safety or possible shocking or bumping of your machines.

● Clear loading photos and videos are provided as if you are at the site.

3) Best balance between quality and price

Different from other products, machine is investment item, it should be designed for long lifetime, it should be able to protect the operators, both two points are of key important!Our QC system is built up based on the above idea.

● We can not promise our price is the least or lowest in the market, since we have experienced customers coming to us requesting help to modify or to improve the machines bought from elsewhere at very low price.

● Some of the machines could have worked only few months, some can only have produced unqualified products,which causes great wastage of both machine and their material and ruins their reputations, but their common issue is resulted from the seeking of the lowest price.

● With the idea that "Quality is the life of our factory" in mind, quality becomes the 1st priority of all our machines.

● We might give up or miss some business opportunities, esp, when customer is seeking for cheapest prices, but sacrificing quality to meet price is never our way of business!

4) Transportation

● Shipping advantages:

Location advantages helps us to give your timely delivery, we are only 100km from Shanghai ---- the largest port in China, with accumulated sufficient shipping resources, no matter where you are, we can ship to you very conveniently, either by sea, air, land or even rail.

● Packaging advantages:

Machines are all wrapped with bubble film and safely, tightly packed into exporting seaworthy standard wood cases, and other smaller accessories or items are normally packaged in a separate small wood cases to prevent the parts from colliding with each other and causing surface scratches;

Each package is clearly marked with its name, item number, color, quantity, weight and packaging size, barcaroles can also be attached when specially needed.

● Transportation plan:

We use only container type truck for inland transportation to make sure its security and rain-proof and moisture-proof.

Either air or sea freight are available for choice.

5) Excellent after-sales service

● Remote after-sale service is always available by either phone call, message or any other means including live video 7day X 24hours. Swift response time (5 minutes) is clearly marked in every member of our after-sale service team. Response time is only 5 minutes, trouble-shot solution must be provided within half an hour.

● After sale team is made up with engineers and well-experience staff, the person in charge of your machine is already appointed before your machine is packed, so he/she is quite familiar the machine that you are buying.

● Assessment on after-sale service quality system is setup to monitor and supervise the working of each member of our after-sale team, you shall also be invited to give a score of his/her service, this score is the important index to evaluate their working.

● Installation and debugging services

Layout drawing can be provided on your demand, which makes your installation more easy and convenient. Instruction on your installation, commissioning, startup and operation are carried out on line by live video if it is not an on-site service.

● All software and hardware are to be tested before your commissioning to make sure that transportation does not effect them.

● Free online technical training is also provided for free.

● Customer visiting/reaching, another rule of our after-sale service is customer reaching (remote) every two weeks even if no machine trouble report

6) Efficient teamwork

Our company team has a clear division. Platform maintenance, manufacturing, QC and packaging and transportation, After sale service ---- Each team is independent but cooperates with each other closely, we communicate, supervise and urge each other efficiently. Everyone is a part of the whole chain to ensure you enjoy your purchase and well-rewarded.

7) Simple and flexible payment method & currency

● T/T, LC, credit card and any other payment methods are all acceptable.

● In order to make it more convenient for customers, we have global collection account in China, HongKong, USA and Singapore, supporting USD, EUR, CNY and other currencies, SGD, etc.

FAQ

Q: How to contact us?

We are available 24hour X 7days by following: either by Email, Wechat, Whatsapp, Telephone

◆ In many places on our website:

Visit our website, you can see the contact information of our sales team, such as the "Contact Us" button in the top navigation bar, or the "Contact Us" information in the left sidebar, you can also Click the "Online Services" button on the right side of the website or click on the Customer Service Specialist icon in the lower right corner of the page to access our online services.

◆ In addition, if you have browsed our products and decided to buy a certain product, there is a bright blue "Send Inquiry" button on the right side of the main picture, click to leave a message online and leave your contact information, such as electronic Email address, WeChat, Whatsapp, etc. Our sales staff will reply you within 24 hours.

Q: What is your process for ordering machines from us?

◆ Step 1: You issue a formal formal purchase order (PO) to us. Usually, before you decide which machine to buy, we have had a lot of discussions about the product details, OEM or custom requirements, delivery time or shipping method, so when you decide to place an initial order , please send us the official PO, it will be better if you can attach the detailed requirements we talked about before as production reference.

◆ Step 2: We will check your PO and check the manufacturing plan with our production team, once all information is confirmed, we will send you a Proforma Invoice (PI) against your PO to confirm your order, then Please sign or stamp the PI to confirm the information with us.

◆ Step 3: You pay our mutually agreed deposit via PO&PI, then we will arrange the production of the machine for you

◆ Step 4: Before the official production, we will confirm the OEM information with you, such as packaging design, logo location, instruction manual, if necessary, even the pre-production sample, when you confirm, we will start the official manufacturing machine

◆ Step 5: One or two weeks before the preparation date, we will update the production of your goods for your approval. There are also date inspection items and shipping arrangements.

◆ Step 6: Once you agree to ship, we will book the ship and date for you. You can use your own freight forwarder, or if you don't have one we will arrange for you, don't worry. At the same time, you arrange balance payment according to our agreed payment term on PO&PI.

◆ Step 7: After receiving your balance payment, we will load all the whiteboards of your bulk order from our factory into the container arranged by the freight forwarder and update you with all the loading images of your shipment.

◆ Step 8: The relevant documents for customs clearance will be issued about 7-15 days after the ship sails, and we will send all the documents to you as soon as possible so that you can prepare for the arrival of the goods.

◆ Step9: After you receive the goods, we will provide 24-hour after-sales service, if you have any questions, please feel free to contact us.

Q: How to pay us after ordering from us?

◆ We accept T/T, LC, credit card and other payment methods at your convenience. But by far, the payment method that customers use the most with us will be T/T, which is faster and safer.

◆ In order to make it more convenient for customers, we have opened a global collection account in Hong Kong, supporting USD, EUR, CNY and other currencies, SGD, etc. If you are a customer in these regions or would like to save your bank charges and improve your remittance efficiency, please contact our sales staff for details.

Q: What is the lead time for Glass Printing Machine?

◆ If you are ordering the machine for the first time, it will take about 50 days accordingly, because your custom request has many items that need to be confirmed, including inspection and so on.

◆ If it is a normal order after that, the lead time for one light shell machine is about 45days.

Q: What is the packaging method of the glass printing machine?

Packing in wooden boxes, the machine is packed in a wooden box with bubble film, and other accessories are individually packaged to prevent the parts from colliding with each other and causing surface scratches; all products are packed in standard composite board wooden boxes, and then sealed with nails. There is a product identification card on the front of the product outer packaging carton, indicating the product name, item number, color, quantity, weight and packaging size. Bar codes can also be attached according to the special requirements of customers. To facilitate customer inspection and delivery.

Q: How to do deliver to you?

◆ For bulk orders, there is no better way than by sea. According to our trade terms of FOB, CIF, etc., we will first book the ship for you, then arrange a truck or container to deliver your glass printing machine to the sea port yard, then the staff there will arrange for them to be loaded on the ship, waiting to sail . When the goods arrive at your seaport, you need to arrange customs clearance and trucks to deliver them to your warehouse. All of these can be assigned to your freight forwarder, and it is not complicated. At that time, we will cooperate with you to handle customs clearance related documents.

◆ Ampoule glaze printing machine has been installed in three packaging boxes before transportation, in transportation lifting, lifting equipment should be hoisted according to the designated center of gravity and hook position, do not make the box too inclined and make the box wall is violently hit and shaken, strictly prohibit the box inversion.

◆ In order to prevent the protruding part of the machine from being damaged, the panel should be removed first. After dismantling the upper panel, the four side panels should be removed in turn. Stick objects should be avoided during disassembly.

◆ Before the machine is removed from the bottom plate of the box, loosen the fastening screws of the connecting box, remove the attachment box and other items, and lift the machine with lifting equipment. After moving the machine to the installation site in order, then install each support adjustment screw at the bottom of the frame so that each support screw is evenly stressed.

Q: Are there any special requirements for the site where the machine is placed?

The workshop site must be flat, smooth and clean (preferably terrazzo floor).The workshop should have ventilation devices.The workshop shall be illuminated with fluorescent lamps, installed directly above the printing press at a height of 2 meters and with 40 watt fluorescent lamps. The power supply in the workshop shall meet the technical requirements, and the grounding shall be reliable.

Q: How to adjust the first step after receiving the machine?

Adjust each support adjustment screw (pay attention to the adjustment to make the force even, so as to avoid excessive distortion of the rack and affect the accuracy of the machine.) After the positioning adjustment of each machine, connect the main engine and the electric heating furnace with the connection frame, and check the packaging platform into a whole. The level instrument is applied for horizontal correction, the tolerance is 0.5 / 1000, the main engine is based on the guide rail on the transmission chain, the electric heating furnace is based on the furnace plane, and the inspection packaging platform is based on the platform.

Q: How Install and connect the transmission chain?

◆ According to the specification of the ampoule to be printed, adjust the spacing of the nose transmission chain, change the moving plate of the middle jumping transmission ampoule, install the transmission chain in the oven, and install the tension sprocket.

◆ Connect the electrical wiring of each machine with hoops, and insert each plug into the socket. The machine is strictly grounded. Connect the incoming power cord to the main power switch. After the installation of the machine, lubricating oil shall be added to each rolling and sliding part.

Q: Drop bottle debugging steps?

◆ The function of the bottle drop device is that after the ampoule is manually loaded into the bottle bucket, so that the ampoule is correctly transported to the V-type tank of the transmission chain.

◆ During the commissioning process, if the slot wheel and the transmission chain are not synchronized, the slot wheel position can be adjusted (loosen the dividing wheel on one side of the swing rod to tighten the filament to rotate the slot wheel at one Angle, see the brief diagram of the automatic bottle drop device).

◆ When commissioning, use the ampoule specification to print with the corresponding slot wheel.

Q: Screen printing device debugging steps?

◆ Screen printing plate holder swing adjustment

The swing of the fixture is determined according to the specification of the ampoule to be printed, and the outer diameter circumference of the ampoule occupied by the ampoule pattern. The size of the swing is the eccentric device on the sprocket , with small swing and large swing.Screen board is fixed on the fixed frame, the fixed frame swing movement with the screen board movement.Before and back of the screen board, the left and right can be adjusted on the fixed frame according to the pattern printed on the ampoule. After the adjustment, the clip can be tightened, and the screen screen plate can be fixed on the fixed frame.

◆ Commissioning of bottle holding mechanism:

Bottle mechanism function is whenever the ampoule transmission to the screen plate, bottle mechanism immediately lift the ampoule, ampoule under contact rotation, printing, debugging to find out the screen plate fixing frame about two limit position, adjust the two limit position cam at the lowest point, with the rotation of the cam mechanism under the action of spring force, the ampoule bracket to the highest position.Each time a motion cycle ends, the ampoule bracket is lowered by the carrier cam, sending the printed ampoule into the V-shaped groove of the transport chain.The ampoule bracket can also be adjusted up and down.The ampoule bracket can also be adjusted before and after on the square axle.

◆ Commissioning of the tool lifting mechanism:

The function of the knife mechanism is when the fixed frame of the screen plate swings to the limit position, lift the scraper, so that the next print movement cycle begins (then drop the scraper) color glaze evenly.During debugging, find out the two limit positions of the screen board fixing frame, in the two limits Adjust the blade cam at the highest point of the curve, when the blade can be slowly lowered at the start of the next cycle, so that the blade will evenly scratch the glaze printing.

◆ Commissioning of printing scraper head (Figure 3)

Printing scraper head function is to install a scraper (polyurethane fat material), scraper can be up and down, left and right, front and back fine tuning, can also fine tune the tilt, which is achieved in the scraper head.The center line of the scraper head must be consistent with the center of the printed ampoule, and the scraper blade must be parallel to the outer diameter bus of the ampoule, otherwise the printed ampoule will be blurred.

◆ Commissioning of the middle jumping rack.

When the nose conveyor chain stops, the jumping plate supports the bottle on the conveyor chain and transmits it backward, and the lifting height is that the bottle can pass the static plate at the high point.

◆ Commissioning of electric heating furnace

Electric heating furnace work is to bake the printed color glaze ampoule, so that the color glaze is firmly interesting on the ampoule. Before debugging, measure whether the resistance value of each heating wire meets the electrical requirements, check whether the joint is fastened and inserted, and check whether the contact site is reliable and grounded. Turn on the power supply to make the furnace temperature slowly rise (can be set at 350℃ ~400℃), heat preservation for 2 hours to dry the humidity in the furnace, (make the thermal insulation material and furnace tank moisture discharge, furnace temperature rise too fast easy to burn the furnace tank and thermal insulation material). After the furnace is dry, the automatic control temperature can be set at 650℃± 50℃ (the specific temperature is according to the ampoule specification), and the power supply will be automatically switched off when the electric heater warms up to the set temperature limit, and the power supply will be automatically switched off when the temperature is reduced to the lower limit. The debugging is completed.

◆ After the installation of the oven delivery chain is installed

The chain must be in the scraper clip clip silk screen silk screen Fixture ampoule Admixture of the jumping bottle delivery sheet, and the side of the bottom of the bottle should be about 3-5mm from the static sheet to adjust the sprocket position on the oven delivery chain. If the nose position is not adjusted enough, release the fixed and movable nose position of the middle connection frame.

◆ Commissioning of the ampoule delivery chain

The ampoule transmission chain includes the main engine (printing mechanism) transmission chain, the electric heating furnace transmission chain, the transmission chain of the packaging platform, the transmission part, and the commissioning of the transmission chain. Then the ample moves forward in the V-shaped slot of the transmission chain. Adjust the guide rail spacing and sprocket spacing is consistent, adjust the transmission chain to flexible, no jam phenomenon, no bottle phenomenon, that is, for good adjustment.

Q: Air transfer steps

Air transfer test (cold car) and print test (hot car) have been conducted after the factory assembly. In order to avoid the local loosening and deviation caused by transportation and installation, thus affecting the performance of the machine, because above, the following inspection must be carried out before starting to untie the fastening rope of the machine on each mechanism and moving parts before packing, so that each rotation, sliding and swinging parts can move freely. Winter connection parts shall not be loose and displaced phenomenon, each chain should be moderately tightened, and each rotating shaft should be able to rotate freely.

After the above inspection, the following steps:

◆ First use the hand disc motor pulley, the machine should operate freely, no lag, no sound, each rotation, flexible sliding parts, each fastening screws without loose phenomenon, each frame balance, the transmission chain should run smoothly and freely, each cam position is correct.

◆ Point the motor button and check whether the motor steering is clockwise, if the steering phase reaction changes the motor line connector.

◆ Start the motor button to move all mechanisms of the main machine, transfer and rotate, moisten and clean the sliding parts, rotating parts, relay wheel chain and guide rail, and the air transfer test car is not less than half an hour.

Q: What are the main points in the operation?

◆ Before each start, carefully check whether all parts of the machine are loose and confirm that there is no problem before driving.

◆ First start the power, start the motor, and cool the car (run for 10 minutes).

◆ After the main engine has normal operation, close the electric heating furnace to make the electric heating furnace heat up slowly. At the set temperature value, the electric heating furnace will end.

◆ Stop the operation of the main engine, and put the ampoule in the bucket, which must be discharged neatly out in the bucket.

◆ Place the required color glaze on the screen board, start the motor, then drop the scraper head, and the machine enters the batch production ample.

Q: How to maintain the machine?

◆ Remove the broken glass inside the bucket and the machine before taking each shift. Add a little lubricating oil to each rotating, swinging and sliding part (before starting up).

◆ Wipe the surface of the machine dirty by color glaze to keep the machine clean.

Q: Electrical appliance part description

◆ The local power supply is 380V, three-phase four-wire system. Before using the machine, the power supply shall be checked, and the power supply voltage and grounding shall meet the relevant regulations of the state. When debugging the machine, press the start motor button first. If the motor is reversed, press the stop button immediately, turn off the power supply, and restart the motor after adjusting any two phases in the power supply line.

◆ After correct detection and normal motor transmission debugging, the heating manual or automatic switch can be opened to adjust to the required temperature. Generally, the heating time is about 40 minutes, and the printing operation can be performed after the indicated temperature reaches. During heating, the motor should be rotated as much as possible to extend the transmission life.

◆ Before the equipment is shut down, turn off the heating switch to reduce the temperature in the furnace below 100℃ before pressing the motor stop button to stop each mechanism, and then turn off the PC power supply and the main power supply.

Company Introduction

Nan-tong Sea Melody Industrial Co., LTD has gone through a full 20 years since its establishment in 2002. During this period, our company continued to carry out technological innovation, mastered a number of core technologies, and adopted a strict quality control system to control product quality. At present, Nan-tong Sea Melody Industrial Co., Ltd: Search for glass tube processing machine, glass tube cutting machine, oven printing machine, glass teapot making machine and auxiliary equipment suppliers & exporters in China. With reliable technology and our sincere attitude, honest service, we have machines in over 35 countries and regions, like that in the USA, UK, Australia, Saudi Arabia, India, Pakistan, Vietnam, Egypt, Iran and other countries. We warmly welcome friends from all over the world.

Company History

2002: Nantong Sea Melody Industrial Co., LTD was established, mainly engaged in foam blowing machines, glass printing machines, glass tube cutting machines and other equipment.

2005: An independent R&D center was established in Nan-tong, and the product design and R&D level of the enterprise was further improved.

2006: Our company's annual sales soared, and the annual turnover exceeded 10 million yuan.

2007: Our company achieved leapfrog development, the production scale was further improved, and most of our company's products were produced independently.

2012: In order to meet the needs of our company's rapid development, a branch was established to lay the foundation for better business development.

2014: Our company established a technological innovation strategy and made heavy investment in product research and development. In the following two years, it has developed a number of equipment that are at the advanced level in the industry.

2018: Exported to more than 50 countries overseas, and overseas business was further expanded with volume of over 6million USD

2022: Our construction of the new plant will start. After completion, our company's production capacity will increase in an all-round way, and it will usher in a new stage of development!

Corporate Framework

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