The first part of a solemn statement
1、Routine items
1.The labeling machine has the functions of single label labeling and double labeling, and can be manually switched.
2.Labeling machine is a non-standard equipment, its operation requires a certain level of technology, the level of operation, affecting the efficient use of equipment.
3.This equipment shall be operated according to instructions in the instruction or under the direction of our technician.
2、Factory Authority
1.Mechanism parts, electronic components and software upgrade changes, also including the use of component specifications and brand, to maintain the advanced nature of technology products, but does not promise to change before the delivery of products free of charge.
2.Our company has the right to guarantee the integrity of equipment, and without the guidance of the manufacturer's technicians, we shall not modify the mechanical structure or electrical components of the equipment without permission. If the damage caused by this regulation is not corrected, the modification party shall be responsible for the damage
3.In this equipment on the basis of increased coding or other functions, provide technical guidance of our configuration, but no equipment supporting the charge.
4.Our company has intellectual property rights to the equipment and the operating instructions, such as plagiarism, shall bear legal responsibility.
3、Safety
1，Danger! Make sure to use, to prevent electric shock ground conditions.
2，Danger! Make sure the voltage is not over load
3，Be careful! The electric box part, the wiring part needs the electrician instruction, below can operate
4，Alert! The rotating parts need special attention, to prevent pressure injury.
4、Operations
·Ensure that only trained and authorized persons operate, arrange and maintain the equipment
·Allow only qualified, professional staff and equipment engineer to complete the layout.
Operating machines need to be ensured：
——Individual operators should be able to work independently and safely;
——The individual operating can repair the minor errors that occur during the operation;
——At least two people are required to guide the use of the equipment;
5、operational environment
Please do not use it in the following environment:
·Where the temperature is changing
·High humidity and dew.
·Where vibration or impact is very strong
·The place of dust
·Where there is water, oil, chemicals, splashes
·Where there is explosive or inflammable dangerous articles
6、 Breaking-in period
This labeling machine belongs to the standard products, and technical requirements for operators, there needs to be a week or so in the run in period. The running period, the operation of equipment is not up to the technical parameters of the situation, to reflect to the manufacturers, in order to obtain technical support. In the process of adjustment problems basically can get information from the specification.
The second part is product introduction
1、Use for：
Can be used for labeling, cylindrical objects of various specifications such as xylitol, cosmetics round bottle, equipped with a full week or half circle labeling, positive and negative labeling function; can be equipped with ribbon printer, inkjet printer, printing and labeling production batch number and other information.
2、Applicable scope:
＊Applicable labels：Self-adhesive labels, adhesive film, electronic monitoring code, bar code etc.;
＊APPLICATION：A product requiring labeling on a circumferential surface or cone surface;
＊Applicable Industry：Widely used in food, medicine, daily chemical, electronics, hardware, plastics and other industries;
＊application example：Oral liquid bottle labeling, bottle labeling, xylitol labeling, shampoo labeling, small taper cosmetic bottle labeling, etc.
3、Technical parameter：
＊PRECISION：±0.5mm (No product, label error)；
＊poster speed：10～30Parts per minute（Theoretical values relate to the product, label size, and level of operation）；
＊Applicable product size：￠35≤diameter≤￠90mm；
＊Applicable label size：20≤width≤150mm，15mm≤length；
＊machine dimension：750×450×450mm（long×wide×tall）；
＊Electricity：220V 50/60HZ；
＊Weight：32Kg.
The third part is the institutional part
1、The view
1、Charging tray ：Used for labeling rolls
2、A magic eye frame：For the installation of a magic eye, electric eye can be realized, and move around.
3、Expansion cylinder：For labeling round, to ensure that the label taut, as well as the stripping of the label when the force of rationality.
4、Coping mechanism：For the pressure bottle, ensure the standard covering effect, through the knob on the left side of the labeling machine to adjust the degree of tightness.
5、Locating device ：The left side of the top, ensure the label on the bottle, left and right, up and down regulation.
6、Stripping plate：Used for stripping labels, generally ex factory debugging, special circumstances can also be adjusted.
7、Stand bar：Can be placed in a different position, adapt to different specifications of the bottle labeling.
8、Haulage gear ：By pulling the end of the paper, peel off the label, the tightness can be regulated by screws.
9、Foot connection interface
10、Control panel
11、Human-computer interface：It can be used to debug each device's actions and parameters!
12、Emergency stop
13、A magic eye for the detection of each interval;
Local view 2、control panel ：(Positioning paste and automatic induction belong to customer selection function, need to add relevant sensors to achieve)
1 Motor speed knob
2 Mains switch
2、Around the plot
1. In accordance with the direction of the detour labels, through the traction mechanism, first loosen the traction mechanism locking five star handle, through the tag after locking
2. Label traction after note label does not skew, then hold the point 1 switch label automatic walk is in manual state.
3. After completing the above two steps, press the label "compress the shrapnel" (Figure 1 above) to keep the tape tension
3、Mark - mark band through electric eye diagram
Pay attention to：
a. After a label to the attention of electric eye, must pass through the slot type induction position, and try not to rely on the magic eye on both sides. According to the specific installation shown above.
b. When the label backing sheet through the traction mechanism, must take the external "five handle" matter.
c. It should be put under the pressure shrapnel feeding mechanism, to ensure that the label in the process of movement tense, a magic eye on the label to identify the correct.
The fourth pat is the corntrol system
1、Labeling machine part
1.Principle description
The labeling machine is PLC as the core, start receiving two letters, a signal output of the electromagnetic clutch and the motor, printer, a motion signal cylinder.
2.decomposition of movement
2.1 The foot switch is closed, and the motor rotates to drive the covering roller to rotate, and indirectly drives the workpiece to rotate. At this time, the electromagnetic clutch is loosened, and the traction shaft is stationary
2.2 The workpiece after rotation, PLC start delay labeling program. The workpiece continues to rotate at the same time, the clutch is closed, the traction mechanism rotates, peel off the label.
2.3.1 In the single target condition, a magic eye detected label signal, the feedback signal to PLC, clutch release, motor rotation delay stop a labeling process.
2.3.2In the double state, a magic eye detection of the first label signal, the feedback signal to PLC, clutch release, the motor continues to rotate, move according to the 2 set delay, re closed clutch, stripping second labels, a magic eye detected second label signal, motor delay stop, the completion of a labeling process.
3、Man-machine interface operation
 | 3.1key frame ：From this picture click into the device, various operations, settings； |
| 3.2 Manual picture： Label start：Tests for smoothing labels; Single time calibration：Each time a label is peeled off for adjusting the label, the label extends out the length of the stripping plate; Capping cylinder：Fixed the tightness of the product debugging; The top cover standard：The top cover standard at the same time, for the stability of simulation work state of the rotation of the product; The single top bid cover standard：The act of marking a work mark when a single start mark is acted at the same time; |
 | 3.3 Production picture：You can monitor the status of each signal, select a variety of labeling methods; Kicker starting ：Pressing can start on foot start and automatic test mode; single-labeled：Single labeling, after starting the equipment to stop being a file end paste paste products sign; double mark：Double labeling method, after the start of equipment to be posted products with the end of the first label after a delay of products with second labels, equipment complete labeling cycle; Location register: The position of a single labeling; after starting equipment driven by product rotation, positioning electric eye position after induction to the locating datum of the product labeling, stop the completion of a standard; Double positioning：Positioning dual labeling; after the start of equipment driven by product rotation, positioning electric eye position after induction to the locating datum of the product labeling, the completion of a standard after Yanjin and then affixed second labels, complete equipment stop; Zero count：You can reset the current population by reset; Plan numbers：This can be set to paste the file product production, production reached the number after the equipment automatically prompt enough production |
 | 3.4.Online monitoring screen：You can monitor the current working state of each signal; |
 | 3.5Parameter settings screen：Set various parameters when the device is working |
Labeling delay: After the start of the first drive device to rotate through the product labeling, and then put stall delay product labeling;
Stall delay：When a magic eye detected label after the completion of equipment to drive the rotation of a product labeling labeling, after this delay setting device to stop;
Single standard standard stop delay：When a magic eye detected label is completed, then continue to bid, after the delay setting after a standard stop; for a range of specialty label beyond the magic eye;
Double labeled 2 mark：Double labeling state, when the equipment of a finished product labeling file after the signing, after this delay is set after the product labeling paste second labels, used to adjust the spacing between two labels;
Start time delay of object：Test automatic startup, when placed on the product labeling after here after setting equipment start labeling action;
Positioning 1 mark delay：Location labeling state, when the detected positional reference positioning electric eye position, here when set after the product labeling for labeling, labeling position by adjusting the positioning;
2 standard delay：Double labeling positioning state, when the equipment of labeling products posted after the end of the first label on the product labeling delay setting post second labels for double label two distance adjusting positioning;
SAVE：Keep the parameters of the current labeling products, the next production will be adjusted directly, save the equipment debugging time;
Call parameters：Select the product number that has been saved and press the label parameter that has been saved!
Current product No. NO.: labeling product number, the equipment can be 20 kinds of labeling product parameters to save, call;
The fifth part electric eye set
1、 A magic eye（Only by doing here, does not mean that customers purchase type configuration）
For a German WFS3-40N415 electric eye; It is usually used to detect label. Below is the adjustment method of its
1、A WFS3-40N415 of the electric eye adjustment in Germany：
Operating principle description：The gap between the labels is identified according to the thickness. (by light penetration through the label free area where the label does not penetrate the label) to be applied to paper labels or other labels with a certain thickness
Button indication：Green signal: power light
Amber lamp ：Identification status light（ The yellow light, said a signal output）
Regulating knob ：Adjust the detection set different labels for
The following presentation will label through the magic eye: if the pull tab, yellow lantern signal slot in the tag and tag the lights extinguished in the label place, then you can not re set, can be used directly;When the yellow light is lit or always off situation, need to re set the electric eye.
The sixth part is the operation flow
1.Install
The reference list, according to the instructions of standard machine. Haotie installation using the machine packing packing list, can be used directly.
2. Labeling
2.1Release the seven - word handle on the tray, remove the tray, place the label on it, and lock the tray（Be careful not to pinch too tight in hand can drag the tab）.
1.Tab
According to the above painted around the plotting, the label right around the machine.
2.shakedown test
In dynamic state, to observe the changes in the gap when the electric eye, tag and tag the magic eye, red light（Said output signal）;If the electric eye state is not normal, please refer to adjust the electric eye sections, adjust the electric eye.
3.pilot run：
4.In automatic operation, step on the foot switch to observe the status of the label on the stripper plate
5.Marking position adjustment
1.The observation label peeling board position, the standard voice stripping method used in the 0~2mm. to move the（The bid is too long will lead to sticking to the next label, too short will lead to products not finished sticking a label）
2.In the adjustment of the length of label is appropriate, then move through the electric eye position, will move to the electric eye detection groove gap label and tag. Then switch to automatic state, treading switch, automatic feeding once again observed the length of target position is appropriate, make the appropriate adjustments.
2.1 . A standard length can be achieved by moving up and down method of electric eye frame, moving upward, early detection, label, label peeling length shorter. Moving down, delay detection label, label peeling length becomes longer.
2.2.In the double adjustment, we must pay special attention to the position if we put out electric eye, the target is peeling Zhengbiao, then to the corresponding electric eye detection in the positive standard. The following figure 1, if the first target is out of peel back labels, such as Figure 2 electric eye position, and then click through the point to 2 adjust the two labels in the distance.
7.Try to post
Place the product on the labeling station, observe the position of the label on the workpiece, and adjust the position of the label attached to the workpiece by moving the left positioning rod（When selecting a model with a code - marking machine, adjust the position of the code after the test. Please refer to Appendix 1 for details of the code）
In accordance with the above steps, after adjusting the labeling machine, you can carry out normal labeling
8.shut down
After labeling, turn off the power in time, don't use it for a long time, unplug the power socket
2、 matters need attention
1.With the correct standard
1.1. Label around after the switch to manual mode, make sure the power is switched on, the governor is open, and then click "jog" switch, let the traction pull forward about 0.5 meters at the end of the paper, the purpose is to let the bottom paper free to correct.
1.2 . When the bottom paper automatically corrected, we can be all on the roller spacing adjustment ring, the limiting ring shift change after the end of the paper. On both sides of a label, just put the label in the limit circle inside can be replaced with different width. In the label, only moving the right side limit circle, the other side as the datum plane, not mobile under normal circumstances.
The seventh part is product maintenance and maintenance
1. For replacement of insurance, this equipment uses an AC power supply, and fuses shall be used to prevent overload
2. After each use, are required to clean up the debris, to ensure the normal use of the day after.
Cleaning needs attention：
● Do not use cleaning tools that damage mechanical surfaces;
● Do not use acid solution
3. preventive maintenance for
Regular checks are required to ensure that the label is delivered accurately;
According to the different environment you need to check the machine cycle, so as to maintain the normal operation of the machine;
Clear away the scraps of paper and debris
4. Take good care of one's health
The parts of the labeling machine are treated by chrome plating, which has anti rust function, but still needs to pay attention to rust prevention in the process of placing, and use antirust oil to spray each stainless steel and iron parts, and gently wipe with soft cloth{Oh, -40 anti rust oil}
Some of the common problems eighth
1．The labeling position is unstable
1. A belt pressing device may not cause compression, marked with a loose, inaccurate detection. To solve the pressing electric eye label.
2. It is possible that the traction mechanism is slipping or not compressed so that the bottom paper can not be removed smoothly. The tightening mechanism solves the problem that the tight condition will cause an oblique label so that the bottom paper can be pulled properly（Usually if you pull out the bottom of the paper when it wrinkles, it should be too tight when pressed）
3. The shape of the attached object varies or varies from place to place. Control the quality of the product
4. The placed object shall be in parallel with the direction of the label（Pay attention to the product in the labelling process does take place, the support bar on the left side of the right than the right to raise a little）
5. The pasted object shall be rotated smoothly in the labeling station（Be careful not to touch off target）;When the object is too light, the rod should be lowered to press the attached object
6. In the double state, a single label（1）A single label, the workpiece has been turning, because second tags set no delay, the machine is waiting for second tags for labeling signal state.（2）A single label after the workpiece stops;Because there is a magic eye signal interference（Reset the electric eye）Or a delay control exception（Click two, move 2, then click two, then move 1）
2．Take partial standard
1. The belt pressing device is too tight, which causes the mark to be taken away and the belt strength reduced
2. Before the automatic operation, there is no tape correction, and re correcting
3．Labeling quality is bad, there are bubbles or wrinkles
1. Labeling incomplete, speed labeling can be reduced
2. May be transparent tags, or tags are too soft
3. With standard gravity improper adjustment, adjust the important standard covering efforts.
4. In the labeling position at the beginning of a fold, may be too soft label out label, bent, elevation label stripper plate position as close as possible to the product.
5. The label before and after the non aligned, regulating the inclination of the support rod so that products can tag out and perpendicular to the direction by 1,3. Two screws to adjust the inclination of the supporting rod 2 to the end of the handover error correction label
6. In the process of product labeling to another direction, bearing a slight elevation on the left side of the supporting rod.
4．Device unresponsive
1. Confirm the power line no problem.
2. Confirm the transmission socket beside the fuse is intact, as has been burned, please replace
3. Maybe the inner wiring of the electric box is loose, please the professionals to repair it
5．Linerless labels often fracture
1. The belt pressing device is too tight, which causes the mark to be taken away and the belt strength reduced
2. Linerless labels of poor quality, or cut too deep. It needs to replace the labels.
3. The speed of sending the mark is too fast and the speed will be lowered
4. Observe whether or not the tag has been scratched during the walking
6．Continuous label, stop the label control
1. The majority is not set to detect the electric eye, set electric eye can be solved.
2. Do not apply to the electric eye detection label, need to replace the applicable electric eye.
3. Electric eye damage, need to replace the electric eye.
4. Many pedal pedal switch, in order to complete a labeling, the reason is the signal interference electric eye sensor tags reset, electric eye can
5. Confirm the label through the inductive slot inside the electric eye.
Service commitment
1. Professional pre-sales technical advice, reasonable selection of guide customers.
2. Provide labeling machine training services, guide the proper use and maintenance of labeling machine.
3. Provide technical support services to guide customers to solve Labeling Problems
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